SUZHOU SANAO ELECTRONICS CO.,LTD.

Automatic one end crimping housing insertion and twisting tinning machine

Short Description:

SA-YX2000 is a multi-function fully automatic multiple single wires cutting stripping and plastic housing insertion machine, which  supports double ends terminals crimping and plastic housings insertion. Each functional module can be turned on or off freely in the program.The machine assembles 2 sets of bowl feeders, the plastic housing can be automatically fed through the bowl feeder.


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Product Introduction

SA-YXC100 is a multi-function fully automatic multiple single wires cutting stripping and housing insertion machine, which not only supports one ends terminal crimping plastic housings insertion, but also supports the other end wire inner strands twisting and tinning. Each functional module can be turned on or off freely in the program. The machine assembles 1 set of bowl feeder, the plastic housing can be automatically fed through the bowl feeder.

The standard model can insert max.8wires of different colors into the plastic case one by one in an orderly manner for assembly. Each wire is individually crimped and inserted into the plastic housing to better ensure that each wire is crimped and inserted into place.

With a user-friendly color touch screen operation interface, parameter setting is intuitive and easy to understand.The machine can store 100 sets of data according to different products,next time when processing products with the same parameters,directly recalling the corresponding program.
Features:
1. Independent high-precision wire pulling structure can realize processing of any wire length within the processing range;
2. There are total 6 workstations at the front and rear ends, any of which can be closed independently to effectively improve production efficiency;
3. The crimping machine uses a variable frequency motor with an adjustment accuracy of 0.02MM;
4. The plastic shell insertion adopts 3-axis split operation, which effectively improves the insertion efficiency; the guided insertion method effectively improves the insertion accuracy and protects the terminal functional area;
5. Flip-type defective product isolation method, 100% isolation of production defects;
6. The front and rear ends can be adjusted independently to facilitate equipment debugging;
7.Standard machines adopt Taiwan Airtac brand cylinder, Taiwan Hiwin brand slide rail, Taiwan TBI brand screw rod, Shenzhen Samkoon brand high-definition display screen, and Shenzhen YAKOTAC/ Leadshine and Shenzhen Best closed-loop motors and Inovance servo motor.
8.The machine comes standard with an eight-axis reel universal wire feeder and a Japanese cableway double-channel terminal pressure monitoring device. The back-pull strength matching the terminal and connector is controlled by a digital display high-precision air valve.
9.Each Pin can freely set the wire cutting length and stripping length;
10. Multifunctional and free matching, the shell penetration positions at both ends can be freely selected (depending on the product); the same product length can achieve a 5% drop.
11.When there is a need to process products of different specifications, it is quick and convenient to replace machine parts, which is suitable for switching production of small batches of products.

Machine parameter

Model SA-YXC100
Wire range 18AWG-AWG24 or AWG22-AWG30(Out of range can be customized)
Power 4.8KW
Voltage AC220V,50Hz
Air pressure 0.4-0.6 MPa
Crimping force 2.0T(Standard machine)
Stripping length Head :0.1-6.0mm    Rear:0.1-10.0mm
Twisting length 3-10mm
Tinning length 0-10mm
Connector size Min.5x6x3mm, Max. 40x25x20mm (customizable) pin distance:1.0-4.2mm
Max. pin No single row 20 holes, max.3 rows
Max. wire colors 8 colors(More colors must be customized)
Cutting length 40-1000mm(Out of range can be customized)
Defective rate Below 0.5% (defective products are automatically discharged)
Speed 2.4s/wire(Depends on wire size and material)
Cutting accuracy 0.5±L*0.2%
Dimension 2340L*1300W*2120H
Function cutting, single-end/ double-end stripping, double ends crimping, single-end housing insertion (each function can be turned on or off separately)
Housing insertion method multiple wires crimping and inserting one by one
CCD vision single lens (detection of stripping and whether the housing insertion in place)
Detection device low pressure detection, motor abnormality detection, stripping size detection, lack of wires detection, terminal crimping detection, whether the plastic shell is inserted in place detection

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